Sustainable fall protection system made from recycled aluminum

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A sustainable fall protection system must combine two things: maximum safety at height and responsible resource management. The HighStep rail achieves precisely this – it consists of 75% recycled aluminum and is manufactured in Switzerland. You can read here what that means in concrete terms and why recycled aluminum is the better choice.

What 75% recycled aluminum means

Three out of four parts of the rail are made from recycled aluminum instead of newly extracted primary metal. This is not a compromise in quality: aluminum can be recycled almost indefinitely without losing strength or durability. A rail made from recycled aluminum is therefore just as robust and long-lasting as one made from primary aluminum – but with a significantly smaller environmental footprint. For a safety product that must function reliably for decades, this is precisely what matters: material that is sustainable. and It is technically uncompromising.

Why recycled aluminum is the better choice

The biggest difference lies in energy consumption. The production of primary aluminum from bauxite is extremely energy-intensive. Recycled aluminum, on the other hand, requires only about 5% of the energy – that's roughly a 95% saving compared to newly produced metal. Less energy directly translates to less CO₂. By using a high recycling rate, manufacturers significantly reduce the product's greenhouse gas emissions without compromising performance. The advantages at a glance:
    • Massive energy savings compared to primary production
    • Lower CO₂ emissions over the entire material life cycle
    • Protection of natural resources, because less bauxite needs to be mined
    • Full recyclability At the end of its service life – the cycle remains closed.

Sustainable fall protection system without compromising safety

A Fall arrest system Above all, it must deliver one thing: reliability in an emergency. Choosing recycled aluminum doesn't change that – quite the opposite. Aluminum is inherently corrosion-resistant, lightweight, and strong. These properties are fully retained during the recycling process. The result is a rail that meets the stringent requirements for fall protection and long-term outdoor use while simultaneously fulfilling the demands of sustainable construction. Especially for infrastructure that remains in use for decades, this combination pays off twice over: durable in operation and resource-efficient in production.

Made in Switzerland: short supply chains, high standards

The rail is manufactured in Switzerland. That's more than just a seal of quality:
    • Short transport routes Emissions are further reduced between production and use.
    • Swiss manufacturing and safety standards ensure consistently high quality for every part produced.
    • Local value creation It strengthens the region and makes supply chains more transparent and resilient.
Sustainable materials combined with local production result in a coherent overall balance: The advantages of recycled aluminum are not negated by long transport routes. Ecology and quality are intertwined throughout the entire life cycle.

Conclusion

The HighStep rail, made from 75% recycled aluminum, demonstrates how thoughtful material design combines safety, durability, and sustainability. A high recycled content, significantly reduced energy and CO₂ emissions, and Swiss manufacturing – this is a sustainable fall protection system that is both technically and ecologically sound. Contact us

Frequently asked questions

Is recycled aluminum just as strong as primary aluminum?

Yes. Aluminum loses neither strength nor corrosion resistance during recycling and can be recycled almost indefinitely. The rail meets the same high standards as a product made from primary metal.

How much energy does recycled aluminum save?

Recycling aluminum requires only about 5% of the energy needed to produce primary aluminum – a saving of approximately 95%.

Where is the HighStep rail produced?

The rail is manufactured in Switzerland. This ensures high quality standards and keeps transport routes short.

Why is a high recycling rate beneficial for safety products?

Because sustainability and safety are not mutually exclusive: Recycled aluminum significantly reduces the ecological footprint without compromising the performance and longevity of the fall protection system.
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